HUATEC GROUP CORPORATION
HUATEC GROUP CORPORATION Professional Non Destructive Testing Equipment
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HUATEC WiFi Portable Magnetic Wire Rope Flaw Detector with Wireless ALL-IN-ONE SENSOR
The windows system of wire rope computer detector is the GB system renewal product which based on the DOS software theory and the real time display alarm guiding ideology utilizes Visual Basic6.0 the programming language foundation, carries on the compilation to become.
This system hardware part uses the domestic and foreign advanced magnetic sensor and the independent research and development sampling module unifies, through WIFI driving, directly storage data in computer.
This system software part is in the wavelet transformation analysis foundation, in utilizing Visual Basic 6.0 programming language foundation, carries on the compilation to become. Achieve the functions such as data acquisition and control, data analysis, data display, data storage and so on. Increase the visible characteristic in the DOS software function, and by its unique tendency continuously to track the way, may continuously, the dynamic observed data signal and its the change situation, and the real time display obtained result and sends out the alarm; Software increased the automatic evaluation function; In the partial flaw demonstrated on increased cross section and the total sectional area percentage; Software and Windows are completely compatible, suits to user's inertia operation, uses the Word files form production examination report.
This system software may compatible wire rope computer detector DOS software sampling data format, and can analysis processing to it.
The windows system took an independent operating procedure and the safe examination system, can conveniently be suitable for each kind of modern computer, and completes a series of examinations procedure.
1. Specifications
| Standards | GB/T21837-2008, ASTM E1571-2001 (Standard specification for electromagnetic examination of ferromagnetic steel wire rope), GB/T5972-2006/ISO 4309:90, GB8918—2006 |
| Detecting range: | Φ1.5—46 mm (choose different copper sleeve,20mm,28mm,34mm,46mm optional now) |
| Relative velocity between sensor and wire rope | 0.0—6.0 m/s Best choice:0.3—1.5 m/s |
| Best gap between guide sleeve and wire rope: | 2—6 mm,allowed gap:0—15mm |
| Output file type | Word files output |
| Alarm | Sound and light alarm |
| Qualitative judgment accuracy | 99.99% |
| Repeatability error of Sensitivity | ±0.055% |
| Display error | ±0.2％ |
| Error of location detection,(L) | ±0.2% |
| Power | 5V computer power supply |
| WEIGHT OF SENSOR | < 10kg (Regular sensor) |
| Environment temp | -10℃~40℃ |
| Air pressure | 86~106Kpa |
| Relativity humidity | ≤85% |
2. Systems Demand
2.1 Computers Hardware Disposition Demand:
Processor: Above Celeron 1.5GHZ
Memory: 128MB
Hard disk: 10G
Connection: WIFI
Monitor: Above VGA
2.3 System Disposition
WiFi connection Magnetic sensor combined with real-time alarm apparatus (including distance locator)
Windows special-purpose software package
Computer (optional)
3. Sensor introduction
Magnetic sensor: The sensor is composed by displacement locator (Leading wheel, encoder), the magnetization installation and the sampling organization. After the system activated, the wire rope and it has the relative movement, then it can gather the signal.
Displacement locator: Leading wheel rotated a circle, the photoelectric encoder sends out the sampling instruction pulse, realizing equal space sampling.
Magnetization installation: When the wire rope and it has the relative movement, completes to the wire rope axial magnetization.
Sampling organization: When the wire rope and the sensor have the relative movement, the Hall element composed the sampling channel will transform the wire rope magnetic flux leakage change condition into the simulation voltage signal.
4. HUATEC real-time alarm apparatus
The HUATEC real-time alarm apparatus is a multi-purpose data acquisition, and is combined to the sensor, through the WIFI transmission line to send and save the converted data signal to the computer, make use of the computer CPU formidable function on-line and real-time processing analysis, according to the equivalent threshold value which will set in advance sends out the real-time alarm. One group to give the sensor power supply lithium battery group, the output is 5V.
5. Software introduction
6. Broken wire analysis
Broken wire analysis (Ctrl+N) is the man-machine dialogue procedure, is the analysis processing function item for the test data. Two methods can enter this procedure: One is directly entering the human body dialogue according to preceding; Another is "open" way to enter, click on operating column "broken wire analysis" item (or click on tool column icon button) to enter the operating sequence, or click on “file" column "open" item, the inquiry window will pop, click on "analysis" item to enter the operating sequence.
7. Deterioration report