HUATEC GROUP CORPORATION
HUATEC GROUP CORPORATION Professional Non Destructive Testing Equipment
Add to Cart
Wireless(WIFI) Direct Sampling Processing Analysi With Online Sound and Light Alarm and Real-Ttime Display Results Integrated Wire Rope Flaw Detector
Product overview
◆ On-line detection of wire rope internal and external broken wire, wear, rust, deformation, loose strands, skip wire, material changes and other defects.
◆ The test result report can meet the standards of different industries and has the number of broken wires and the ratio of broken wire area to the total broken area of the wire.
◆ The use of computer USB interface (wired) or "own Wi-Fi network" (wireless) direct sampling processing analysis, with online sound and light alarm and real-time display results.
◆ Sensor circular structure, circumferential surround, axial magnetization, the wire rope instant magnetization to saturation state.
◆ The sensor adopts alloy aluminum shell, with waterproof, dustproof, shock-proof and moisture-proof functions.
◆ Stable operation, reliable performance, high detection accuracy, strong anti-interference performance, accurate data.
◆ Software ADAPTS to Windows 98/2000 / xp/Vista/ Windows 7/8/10/11 various computer operating systems
◆ Widely used in mining, cableway, lifting equipment, elevator, port machinery, cable bridge and other fields.
Technical core and legal qualification
1. Virtual instrument: rope infinite uncertainty. Only the application of virtual instrument technology, replacing traditional instruments with software, and direct sampling processing by computers can ensure no missed detection and no misjudgment, just like watching a movie, scanning the wire rope throughout the process, the results are accurate and good repeatability.
2. Three fixed instruments: According to the national standards for wire rope scrap in different industries, this product applies electromagnetic qualitative, quantitative, positioning, online non-destructive detection of wire rope internal and external broken wire, rust, wear, metal cross-sectional area changes, loose strands, skip wire, deformation, material anomalies and other defects.
3. Legal instrument: in line with ASTM1571-2021 American standard and GB/T21387-2008 national standard.
Technical indicators
The whole series can detect the diameter range of wire rope: φ1.5-300mm (need to configure different series of specifications sensor)
Sensor and wire rope relative speed: 0.0-6.0 m/s Best: 0.1-0.5 m/s
The best gap between the sensor guide sleeve and the wire rope is 2-4 mm, and the allowable gap is 0-15mm
Broken wire defect (LF) detection capability
Qualitative: The accuracy of qualitative detection of single centralized broken wire is 99.99%
Quantitative: The number of broken wires in a single place allows one or one equivalent root to misjudge
The accuracy rate is more than 92% when the number of broken wires in a single place is detected without error for more than 100 times
Quantitative rate of change of metal cross Section (LMA)
The allowable repeatability error of detection sensitivity is ±0.055%
The allowable error of test precision indication value: ± 0.2%
Position (L) Detection capability: Percentage error of detection length indication value: ±0.2%
Power supply: 5V from computer battery
Sensor weight: common specifications < 10kg (customized according to the actual situation)
Ambient temperature: -10℃~40℃ Atmospheric pressure: 86~106Kpa Relative humidity: ≤85%
System configuration and model
All need to be customized: Wire rope flaw detection machine (48mm small - 78mm medium - 108mm large)
|
| SN. | Configure the name and model | Quantity | Mark |
| Sensing unit | 1 | • Integrated sensing unit • High speed reversible exciter • High conductivity signal concentrator • Display Hall magnetic sensitivity Group • Floating centering wear guide sleeve • High precision distance encoder • Automatic positioning wheel rolling device | Encoder included | |
| 2 | • Real-time alarm (digital to analog conversion hi-fi) •AD analog-to-digital conversion module • Automatic noise rejection module • Defect audible and visual alarm module • Detection quality assurance module •DAQ plug and play mode | Includes Wi-Fi capture | ||
|
| 3 | Replaceable lining sleeve | 5 sets | Custom specifications are discussed separately |
| Processing unit | 4 | USB transmission cable | 1 pc | Custom-made 20 meters long |
| 5 | Wi-Fi antenna | 2 pcs | One is for spare parts | |
| 6 | V3.0 version signal real-time processing software | 1 set |
| |
| 7 | Data acquisition Computer (Tablet type) | 1unit | Included charger | |
| Accessory unit | 8 | Custom instrument case | 1 pc | Custom pull rod shift wheel |
| 9 | All-in-one charger | 1 pc | Red light: Charging Green: Full | |
| 10 | Flexible traction safety cable | 1 pc | Flexible connections for sensing units | |
| 11 | Operation manual (related technical data) | 1 pc |
| |
| 12 | Certificate (Warranty card) | 1 pc |
| |
| 13 | Packing list | 1 pc |
|
Note: 1, among which 7 tablet dual-use computer is optional (according to demand, the cost is additional);
2, all sizes can be customized on demand (and can be accurately customized replaceable lining); Such as 48mm+24mm replaceable bushing
Custom all-in-one model:
